一、设备原理

　　1、 Equipment principle

　　全自动真空碳氢清洗机依托 PLC 自动化控制系统，实现全流程智能操作。设备生产主线涵盖真空脱气超声波清洗、强力真空超声波清洗、蒸汽洗与真空干燥等核心环节。其工作时，充分发挥超声波强大的渗透力与机械震动力，冲击工件表面，同时结合碳氢清洗剂卓越的化学去污性能，在真空环境下开展全方位深度清洗，无论是工件表面，还是盲孔、狭缝等复杂部位，都能实现彻底洁净。

　　The fully automatic vacuum hydrocarbon cleaning machine relies on the PLC automation control system to achieve intelligent operation throughout the entire process. The main production line of the equipment covers core processes such as vacuum degassing ultrasonic cleaning, strong vacuum ultrasonic cleaning, steam cleaning, and vacuum drying. When working, it fully utilizes the powerful penetration force and mechanical vibration force of ultrasonic waves to impact the surface of the workpiece, while combining the excellent chemical cleaning performance of hydrocarbon cleaning agents to carry out comprehensive deep cleaning in a vacuum environment. Whether it is the surface of the workpiece, blind holes, narrow slits and other complex parts, it can achieve thorough cleaning.

　　二、设备结构特点

　　2、 Equipment structural characteristics

　　空间与能耗优势：设备占地面积小，运行功耗低，节省场地与能源成本。

　　Space and energy advantages: The equipment occupies a small area, has low operating power consumption, and saves space and energy costs.

　　溶剂兼容性强：可适配碳氢和改性醇溶剂，满足多样化清洗需求。

　　Strong solvent compatibility: can adapt to hydrocarbon and modified alcohol solvents, meeting diverse cleaning needs.

　　高效清洗模式：采用真空、高温超声清洗技术，确保清洗效果达到理想状态 。

　　Efficient cleaning mode: using vacuum and high-temperature ultrasonic cleaning technology to ensure ideal cleaning effect.

　　环保循环设计：通过溶剂循环蒸馏系统，实现清洗液零排放，践行绿色环保理念。

　　Environmentally friendly circular design: By using a solvent circulation distillation system, zero discharge of cleaning solution is achieved, practicing the concept of green environmental protection.

　　密闭腔体设计：全密闭清洗腔结构，有效降低溶剂损耗，提升使用经济性。

　　Sealed chamber design: The fully sealed cleaning chamber structure effectively reduces solvent loss and improves economic efficiency.

　　三、产品用途

　　3、 Product Usage

　　真空碳氢清洗机适用于小型冲压钣金件、五金零件、电器触点等各类金属零件的脱脂清洗。尤其擅长解决叠层、夹缝、异形等复杂结构的批量金属零部件清洗难题，满足精密清洗需求。

　　The vacuum hydrocarbon cleaning machine is suitable for degreasing and cleaning various metal parts such as small stamping sheet metal parts, hardware parts, and electrical contacts. Especially adept at solving the cleaning problems of batch metal parts with complex structures such as stacking, gaps, and irregular shapes, meeting the requirements of precision cleaning.

　　四、清洗材质与污渍

　　4、 Cleaning materials and stains

　　适用材质：适用于铜、铝、铁、钢等多种金属材料零件。

　　Applicable materials: Suitable for various metal parts such as copper, aluminum, iron, steel, etc.

　　去除污渍：能够高效清除零件表面粘附的油污、脱脂残留，以及杂质粉尘等污染物。

　　Stain removal: It can efficiently remove oil stains, degreasing residues, impurities, dust and other pollutants adhered to the surface of parts.

　　五、清洗效率

　　5、 Cleaning efficiency

　　单篮清洗耗时仅需 5 - 8 分钟，大幅提升清洗作业效率，满足批量生产需求。

　　Single basket cleaning only takes 5-8 minutes, greatly improving the efficiency of cleaning operations and meeting the needs of mass production.

　　六、清洗工艺

　　6、 Cleaning process

　　粗洗阶段：依次进行喷淋与超声浸泡粗洗，通过粗洗自循环与回液系统，完成粗洗流程。

　　Coarse washing stage: Spray and ultrasonic immersion coarse washing are carried out sequentially, and the coarse washing process is completed through the coarse washing self circulation and return system.

　　精洗阶段：同样采用喷淋结合超声浸泡的精洗方式，配合精洗自循环与回液，实现深度精洗。

　　Fine washing stage: The same fine washing method combining spray and ultrasonic immersion is used, combined with fine washing self circulation and liquid return, to achieve deep fine washing.

　　终处理阶段：采用蒸汽浴洗搭配真空干燥，确保工件洁净且干燥。

　　Final processing stage: Steam bath washing combined with vacuum drying is used to ensure that the workpiece is clean and dry.

　　七、可选配置

　　7、 Optional configuration

　　为满足不同用户的个性化需求，提供丰富的可选配置，包括自动进出料装置、退磁装置、洗篮转动或摆动装置、辅助蒸馏装置、防锈处理、全密闭安全容器等，可灵活定制专属清洗方案。

　　To meet the personalized needs of different users, we provide a wide range of optional configurations, including automatic feeding and discharging devices, demagnetization devices, basket rotation or swinging devices, auxiliary distillation devices, rust prevention treatment, fully enclosed safety containers, etc. We can flexibly customize exclusive cleaning solutions.

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